Behind-the-Scenes Look at AT26 Design's Custom Body Kit Creation Process

When it comes to enhancing the aesthetics and performance of exotic vehicles like this Lamborghini Huracan STO, the specialists at AT26 Design have made a name for themselves in the world of automotive customization with carbon fiber components

Company is working on customizing supercars for a number of years now, creating bumpers, side skirts and wings for Ferrari, Lamborghini, Bentley, McLaren and others

In this article, we'll take you behind the scenes to explore the process of how AT26 Design specialists take an exclusive Lamborghini Huracan STO, perform a 3D scan of all the necessary body panels, and transform these scans into a precision 3D model.

The Art of Customization

AT26 Design understands that each client's vision for their cherished supercar is unique, and they are committed to bringing those visions to life with precision. The process begins with a collaboration between the client and the AT26 Design team, where ideas are exchanged, and concepts are refined.

The Importance of 3D Scanning

One of the most critical steps in crafting a bespoke bodykit for a car is obtaining an accurate representation of the vehicle's existing body panels. This is where 3D scanning comes into play. AT26 Design uses Eiscan and Aesub 3D scanning technology to meticulously capture the exact dimensions and contours of the car's bumpers, side skirts, and other crucial components.

The 3D Scanning Process:

Preparation: The car is carefully prepared for scanning. This includes cleaning the surfaces to ensure that there are no obstructions that could affect the accuracy of the scan.

3D Scanning Equipment: AT26 Design employs cutting-edge 3D scanning equipment that utilizes lasers or structured light to create a precise digital representation of the car's exterior

Multiple Scans: The specialists at AT26 Design take multiple scans from various angles to capture every detail of the car's body panels. This ensures that no nuances are missed in the final 3D model.

Data Processing: The raw scan data is then processed using computer software . This involves aligning and merging the individual scans to create a seamless 3D model.

From Scan to 3D Model

Once the 3D scans of the Lamborghini Huracan STO are complete, the next step is to transform this data into a comprehensive 3D model. This model serves as the blueprint for crafting the custom bodykit components.

The 3D Modeling Process:

Data Cleanup: The 3D scan data may contain imperfections or noise that need to be cleaned up. AT26 Design specialists meticulously refine the 3D model to ensure it is flawless.

Design Enhancement: This is where the creative vision comes to life. Clients work closely with AT26 Design's design team to make specific modifications and customizations to the body panels.

Precision Engineering: The 3D model is not just about aesthetics; it also needs to adhere to strict engineering standards to ensure proper fitment and performance. AT26 Design engineers use the 3D model to fine-tune every detail.

Prototyping: Once the 3D model is perfected, it is used to create physical prototypes with the help of 3D printers and CNC machines. These prototypes are rigorously tested for fitment and functionality, and only after the final product is created.

Crafting the Carbon Fiber Parts

With the 3D model as their guide, AT26 Design's skilled craftsmen set to work meticulously crafting the custom carbon fiber bodykit components. They use high-quality materials and precision manufacturing techniques using pre-preg carbon fibre in Autoclave to ensure that every piece is a work of art.

The Final Touches

Once the carbon fiber components are completed, they are carefully installed on the actual vehicle. AT26 Design specialists pay attention to every detail, ensuring that the fitment is perfect and that the finished product meets the client's expectations.

The journey from a standard Lamborghini Huracan STO to a customized work of automotive art is a testament to skill and innovative thinking of the specialists at AT26 Design. Their use of 3D scanning technology and precision engineering ensures that every custom body panel they produce is a functioning piece in its own right. So, if you're looking to elevate your supercar to new heights of performance and style, AT26 Design is the place to turn. Your vision is their inspiration, and they have the tools and expertise to make it a reality.

AT26 Design offers a full range of carbon fiber customization services for your car. Whether you're looking to upgrade interior components or enhance the exterior, their skilled team can create unique parts tailored to your exact specifications.

Your car - Our design

AT26 Design delivers the precision and craftsmanship you need.